SECONDHAND 500 MWH UPT TO 25 GIGA WATT HOUR COMPLETE ASSEMBLY PLANTS

COMPLETE ASSEMBLY PLANTS FROM IMPORTED CELLS OF LITHIUM ION TO MODULE

500 Mwh Upt To 25 Giga Watt Hour , Complete Assembly Plants From Imported Cells Of Lithium Ion To Module To Pack & Further To Containers Of 1-6.2 Mwh.

... Semi & Fully Automatic Robotic Battery Cell-Module-Pack Assembly Lines

Detailed Commercial & Industrial Energy Storage Manufacturing Solutions

This Document Presents Comprehensive Ess Pack Assembly Line Solutions Covering Complete Automated

Lithium Battery Manufacturing Systems from 8 Ppm to 24 Ppm Production Capacities. The Systems Are

Designed For Residential Ess, Commercial Ess, Utility-Scale Bess, and Gigafactory Manufacturing Applications

With Advanced Automation, Robotic Handling, Laser Welding, Agv Logistics, Traceability, and Smart Factory

Integration.

1. Company & Engineering Capability

• Advanced Automation Engineering Team With Dedicated Battery Manufacturing Expertise.

• Strong Capability in Robotic Automation, Laser Processing, Intelligent Logistics, and Factory Integration.

• Complete Turnkey Manufacturing Line Delivery Including Mechanical, Electrical, Software, Mes Connectivity,

And Commissioning.

• Solutions Applicable For Ev Batteries, Bess Systems, Commercial Ess, Residential Ess, Telecom Batteries,

And Industrial Storage Systems.

2. Supported Battery Cell Formats

Supported Cell Capacities Include:

• 100ah

• 280ah

• 314ah

• 392ah

• 587ah

• 628ah

• 688ah

• Future-Ready Compatibility for 1175ah Large-Format Cells.

Module Configurations Supported:

• 1p8s

• 1p10s

• 1p12s

• 1p13s

• 1p16s

3. Production Line Portfolio

Available Manufacturing Platforms:

• 8 Ppm Standard Roller Conveyor Line

• 8 Ppm Mid-Level Conveyor Line

• 8 Ppm High-End Agv Line

• 10 Ppm Standard / Mid / Agv Lines

• 12 Ppm Standard / Mid / Agv Lines

• 15 Ppm Standard / Mid / Agv Lines

• 20 Ppm Fully Automated Agv Line

• 24 Ppm Fully Automated Agv Line

4. Cell Processing Operations

The Cell Processing Section Includes:

• Automatic Cell Loading Using Six-Axis Robots

• Qr Code Scanning And Traceability Management

• Ocv Testing And Electrical Inspection

• Cell Sorting And Ng Rejection Systems

• Cell Thickness Inspection

• Plasma Cleaning Systems

• Automatic Cell Taping

• Upper Release Liner Feeding

• Robotic Cell Stacking

• End Plate Installation And Steel Belt Fitting

• Automatic Compression Stations

5. Module Assembly Operations

Module Manufacturing Process Includes:

• Terminal Positioning Systems

• Laser Cleaning Technology

• Ccs And Bus bar Installation

• High Precision Busbar Laser Welding

• Automated Post-Weld Inspection

• Cleaning And Visual Inspection Stations

• Insulation Testing And Hi-Pot Testing

• Dcir Testing Systems

• Automated Module Loading Into Tooling Fixtures

• Double-Speed Chain Conveyor Integration

6. Pack Assembly Operations

Pack Assembly Section Includes:

• Pack Case Loading And Cleaning

• Cooling Plate Leak Testing

• Adhesive Dispensing Systems

• Module Loading Into Pack Housing

• Module Fastening Stations

• Bus bar Connection Operations

• Bmu/Bms Harness Installation

• Top Cover Installation

• Bmu Gasket And Sealing Plate Fastening

• Pack Leak Testing

• End-Of-Line Electrical Testing

• Final Pack Unloading

7. Automation & Smart Factory Features

Key Automation Technologies:

• Six-Axis Robotic Automation

• Four-Axis Robotic Handling Systems

• Agv + Magnetic Strip Navigation

• Agv + Qr Navigation Systems

• Siemens Profinet Industrial Communication

• Servo Motion Control Systems

• Vision Inspection Systems

• Real-Time Barcode Traceability

• Cloud Production Monitoring

• Centralized Production Dashboards

8. Manufacturing Software Integration

The Systems Support Complete Industry 4.0 Integration:

• Mes – Manufacturing Execution System

• Erp – Enterprise Resource Planning

• Crm – Customer Relationship Management

• Srm – Supplier Relationship Management

• Plm – Product Lifecycle Management

• Production Data Analytics

• Laser Welding Data Management

• Torque And Pressure Monitoring

• Real-Time Quality Data Collection

9. Production Performance

Typical System Performance:

• Equipment Failure Rate £ 3%

• Yield Rate ³ 99.8% To 99.9%

• Throughput From 8 Ppm To 24 Ppm

• High Precision Automated Welding

• Automated Leak Testing Systems

• Full Electrical Eol Verification

• High Traceability Manufacturing Architecture

10. Project Execution Capability

Complete Project Lifecycle Support Includes:

• Requirement Survey And Analysis

• Process Engineering And Layout Planning

• Solution Design And System Integration

• Equipment Manufacturing

• Electrical Control Software Development

• Factory Installation And Commissioning

• System Trial Run And Validation

• User Training And Documentation Handover

11. After-Sales & Technical Support

Comprehensive Support Services:

• 1-Year Equipment Warranty

• Lifetime Maintenance Support

• Technical Response within 1 Hour

• Rapid Spare Parts Supply

• Preventive Maintenance Programs

• On-Site Technical Assistance

• Process Troubleshooting Support

• Operator Training Programs

12. Capacity Comparison Matrix

Configuration Throughput Automation Level Logistics Application

8 Ppm Entry / Pilot Medium Roller / Agv Pilot Plants

10 Ppm Commercial Advanced Roller / Agv Commercial Ess

12 Ppm High Throughput High Agv Optional Large Ess Plants

15 Ppm Mass Production High Integrated Agv Industrial Ess

20 Ppm Gigafactory Full Auto Smart Agv Large Bess

24 Ppm Gigafactory+ Full Auto Smart Agv Mega Factories

Conclusion

These Advanced Ess Pack Manufacturing Systems Provide Scalable, Intelligent, And Highly Automated Battery

Manufacturing Solutions Suitable For Modern Bess Factories, Commercial Ess Production Plants, And

Utility-Scale Energy Storage Manufacturing Operations. The Platforms Combine Robotics, Laser Technology, Agv

Logistics, Smart Factory Software Integration, And High-Throughput Automation To Achieve Reliable And

Future-Ready Battery Production.