SECONDHAND COMPLETE PRISMATIC CELL MANUFACTURING LINE (1 GWH)

COMPLETE PRISMATIC CELL MANUFACTURING LINE (1 GWH)

A : Complete Prismatic Cell Manufacturing Line (1 GWh)

        Scope: Full turnkey line from raw materials/slurry preparation to anode, cathode, coating, cutting, prismatic cell assembly, electrolyte filling, sealing, formation, and final packaging.

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        Cell Specification: Raw material to final Prismatic cell format 100 Ah to 648 Ah × 3.2 Volts.

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        Performance Metrics: Must deliver 8,000+ life cycles at Maximum Depth of Discharge (Max DOD), optimizing internal resistance (IR) and open-circuit voltage (OCV/IV).

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        Chemistry: LiFePO4 (LFP) Chemistry.

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        Dual-Chemistry Option: Please advise if Sodium-Ion (Na-Ion) cell manufacturing (similar to the technologies rolled out by CATL and BYD) can also be availed or integrated on this line.

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        Capacity Target: 1 GWh total annual output, optimized to run continuously across 3 shifts.

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        Format Flexibility Question: Can a Cylindrical Format line also be manufactured within this exact same plant, or does it require a completely different process flow, distinct machinery, and separate assembly equipment? Please clarify your technical capabilities here.

MULTI-TIER ESS CONTAINER ASSEMBLY LINES (1 TO 6 GWH) 

B: Multi-Tier ESS Container Assembly Lines (1 to 6 GWh)

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        Scope: Complete assembly lines transforming cells into modules, modules into packs, and packs into ESS Containers with individual capacities ranging from 1 to 6.2 MWh.

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        Incoming Component: Production begins with imported Lithium-Ion cells from China.

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        Cell Parameters: Prismatic cells, 100 Ah to 648 Ah, 3.2 Volts, with a residual life cycle of 7,000 to 9,000 cycles at Max DOD.

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        Automation Tiers Required:

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2.     Semiautomatic Plant Line: Tailored for our mid-size Energy & Diversified client groups.

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4.     Fully Automatic Line: Highly advanced line integrated with Robotics, Laser Welding, Automatic Guided Vehicles (AGV), and automated testing.

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        Scalable Capacity Options (Based on 8-hour shift scaling to 3 continuous shifts):

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o   1.0 GWh per 8-hour shift → Scales to 3.0 GWh (with 3 shifts)

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o   1.5 GWh per 8-hour shift → Scales to 4.5 GWh (with 3 shifts)

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o   2.0 GWh per 8-hour shift → Scales to 6.0 GWh (with 3 shifts)

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o   2.5 GWh per 8-hour shift → Scales to 7.5 GWh (with 3 shifts)

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o   & Largest Indian Corporate Model - 3.0 GWh per 8-hour shift → Scales to 9.0 GWh (with 3 shifts)